Sunday, May 10, 2009

Manufacturer & Exporters Of Superb Quality


We believe that only by providing the Customers with the Services and Products specified at the requested time, and in the stated manner, then only we can claim to be a Quality Conscious Company, and expect the Customer's continued patronage. Therefore we as a company must at all times ensure that we all participate in producing our products in accordance with the customer's requirements.

Our technically advanced quality control department plays a vital role in maintaining the reputation of the Shahi terry towel product in the international market. Equipped with the latest technology and highly trained and competent quality control officials, our guidelines help secure a prominent position for our clients and customers in the export market.

Armed with strict quality control procedures, the Shahi management places strong emphasis on the need for constant improvement in the standard of the terry towel product. Every stage of our production line is subjected to intensive quality control measures in accordance with international standards. So that you are assured an end product that has:

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Increased absorbency

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Color fastness

Comprehensive procedures and a thorough understanding of the latest techniques in quality management has made our department one of the most advanced and reliable in the industry.

Quality Standards
All the procured yarn for our weaving is 100% tested at our laboratory as per the international yarn testing standards. All the weaved /grey fabric is subjected to 100% inspection in accordance with our in house established quality inspection standards which are part of our Quality Management System (ISO 9002)

During our stitching & packing we follow the following standards

  • AQL (Acceptable Quality Level) - In Line Inspecting
  • AQL (Acceptable Quality Level) - Final Inspection

Besides we also comply with customers supplied specifications.


Safety, Health and Environment

For Shahi Textiles , Safety, Health and Environment in general and in particular to the consumer are of paramount importance. The company does not use any dyes and chemicals, which can cause any harm to human skin or health . The dyes and chemicals used in the company is environment friendly and avoid any pollution, besides company is constantly investing and working for an ever-cleaner production.

In all cases, you can be sure that every item we produce is made to our strict standards of quality.

STITCHING


The stitching section is located on two floors , including hem stitching and over lock stitching , State of art machines are used to perform the stitching function resulting in well stitched perfectly design ed towel and other textile products

BLEACHING & DYEING


After weaving the towel fabric is taken to the bleaching section so it can bleached to the standard required by the customer .

The Dyeing process involves a series of steps to ensure color matching and a color fast process , including washing , dyeing and drying .

METALLIC CARD CLOTHING


As Carding machine design improved in 1950's and 60's, it became apparent that card clothing was a limiting factor






Much time and effort was spent in the development of metallic card clothing.
There are two rules of carding


The fibre must enter the carding machine, be efficiently carded and taken from it in as little time as possible
The fibre must be under control from entry to exit
Control of fibres in a carding machine is the responsibilitgy of the card clothing
Following are the five types of clothings used in a Carding machine


Cylinder wire
Doffer wire
Flat tops
Licker-in wire
Stationary flats


CYLINDER WIRE: The main parameters of CYLINDER Card clothing
Tooth depth
Carding angle
Rib width
Wire height
Tooth pitch
Tooth point dimensions

Quipucamayocs


Quipucamayocs (Quechua khipu kamayuq, "khipu-authority"), the accountants of Tawantinsuyu, created and deciphered the quipu knots. Quipucamayocs were capable of performing simple mathematics, basic arithmetic operations such as adding, subtracting, multiplying, and dividing information for the indigenous people. This included keeping track of mita, a form of taxation. The Quipucamayocs also tracked the type of labor being performed, maintained a record of economic output, and ran a census that counted everyone from infants to "old blind men over 80". The system was also used to keep track of the calendar. According to Guaman Poma Quipucamayocs could "read" the Quipu with their eyes closed.

Quipu


Quipu or khipu (sometimes called talking knots) were recording devices used in the Inca Empire and its predecessor societies in the Andean region. A quipu usually consisted of colored spun and plied thread or strings from llama or alpaca hair. It also consisted of cotton cords with numeric and other values encoded by knots in a base ten positional system. Quipus may have just a few or up to 2,000 cords.

Quipu is the Spanish spelling and the most common spelling in English. Khipu (pronounced [ˈkʰipu]) is the word for "knot" in Cusco Quechua (the native Inca language); the kh is an aspirated k. In most Quechua varieties, the term is kipu.

Textile printing


Textile printing is the process of applying colour to fabric in definite patterns or designs. In properly printed fabrics the colour is bonded with the fiber, so as to resist washing and friction. Textile printing is related to dyeing but, whereas in dyeing proper the whole fabric is uniformly covered with one colour, in printing one or more colours are applied to it in certain parts only, and in sharply defined patterns.

In printing, wooden blocks, stencils, engraved plates, rollers, or silkscreens are used to place colours on the fabric. Colourants used in printing contain dyes thickened to prevent the colour from spreading by capillary attraction beyond the limits of the pattern or design.

Traditional textile printing techniques may be broadly categorised into four styles:

  • Direct printing, in which colourants containing dyes, thickeners, and the mordants or substances necessary for fixing the colour on the cloth are printed in the desired pattern.
  • The printing of a mordant in the desired pattern prior to dyeing cloth; the color adheres only where the mordant was printed.
  • Resist dyeing, in which a wax or other substance is printed onto fabric which is subsequently dyed. The waxed areas do not accept the dye, leaving uncoloured patterns against a coloured ground.
  • Discharge printing, in which a bleaching agent is printed onto previously dyed fabrics to remove some or all of the colour.

Resist and discharge techniques were particularly fashionable in the 19th century, as were combination techniques in which indigo resist was used to create blue backgrounds prior to block-printing of other colours.[1] Most modern industrialised printing uses direct printing techniques.