Sunday, May 10, 2009

Carding


Carding: the fibres are separated and then assembled into a loose strand (sliver or tow) at the conclusion of this stage.
The cotton comes off of the picking machine in laps, and is then taken to carding machines. The carders line up the fibres nicely to make them easier to spin. The carding machine consists mainly of one big roller with smaller ones surrounding it. All of the rollers are covered in small teeth, and as the cotton progresses further on the teeth get finer (i.e. closer together). The cotton leaves the carding machine in the form of a sliver; a large rope of fibres.[9]
Note: In a wider sense Carding can refer to these four processes: Willowing- loosening the fibres; Lapping- removing the dust to create a flat sheet or lap of cotton; Carding- combing the tangled lap into a thick rope of 1/2 in in diameter, a sliver; and Drawing- where a drawing frame combines 4 slivers into one- repeated for increased quality.